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Masterbatch Extruder

Masterbatch extruder, master batch extruder[08-12-02 15:18:50]

CLIMA masterbatch extruder has wide applications in the field of plastic recycling field and is able to produce masterbatch with various parameters. The whole set of masterbatch extruder is equipped with sectors of srewing parts, barrel, gearbox, degasification devices, control system, transmission system and more. The masterbatch extruder is made of premium stainless steel, it has proven high-efficient, energy-saving and easy maintenance during years of practice.

Brief introduction:

Both screws and barrels were designed using the building block principle. The screw configuration. Barrel setup, screw L/D, the number and protocol of feeding and venting, screen change , way of granulating, and the electric control mode are optimally adjusted according to different material properties and process requirements, in consideration of the machine's versatility in other general application.

Designed by CAD, the closely intermeshed screw elements have excellent self-wiping characteristics, and can be interchanged with each other easily. Or over 20years of experience in screw design and software development enable us to realize efficient solids conveying, melting/plasticizing, mixing/compounding, dispersing, homogenization, devolatilation, pressure-buildup in twin screw extruders, in accordance to the specific requirements of each process. To meet the increasingly, Screw elements are slid onto and new processes, we are providing new types of screw elements are slid onto a spine shaft to achieve higher torque and higher screw channel volume for even higher throughput.

To meet different process requirements and applications recently designed and provided high torque extruder series C(n is less than 500    r/min , T/A is greater than 8, ) and high speed & high torque extruder series D( n is greater than 600 r/min, T/A is greater than 8,)The newly designed torque distribution system, high-precision grinding of hardened gear teeth, imported high quality key bearings , and the interlocking of lubrication system are among the reasons for the good reliability of products.

Metering feeders   are equipped with single screw, twin screws (both intermeshing and non-intermeshing), or spring(s) to meet different flow properties of bulk particulates. Besides the standard volumetric metering feeders, the loss-in-weight feeder with accuracy as high as 0.5 % are also available.

Granulating system includes water-trough strand extruding, air-cooling strand extruding, air-cooling die face cutting, water-ring die-face cutting, eccentric hot face cutting with special cooling, and underwater palletizing, Our engineers will recommend you with the best suitable way of granulating according to your material characteristics and process requirements.

For most applications, standard nitrated steel is used for barrels and screw elements. For applications with particular requirements, high corrosion-resistant and high wear-resistant materials of construction with special heat treatments are also provided for our customers to choose.

The key components in the electric control system are all imported very reliable instruments. Simulating control panel, PLC control, and PCC control are also provided upon request besides the standard control mode.

Due to its low vibration and low noise level, the main extruder can be installed on most solid grounds with no need for any special base.

Main parameter:

Model	D(mm)	L/D	n (r/mm)	P(kw)	T(N.m)	T/A3	Q(kg/h)
TSE-20	22	32¡«60	600	4	30	4.8	0.5¡«15
TSE-30A	30	32¡«60	420 600	7.5 11	80 85	4.5 4.7	5¡«30 5¡«40
TSE-35A	35.6	32¡«60	600	11 15	85 115	3.1 4.2	30¡«55 45¡«75
TSE-40A	41	32¡«60	400	22	250	6	65¡«110
TSE-40B			600 800 1000	30 45 55	225 255 250	5.5 6.2 6	90¡«150 135¡«225 165¡«275
TSE-52A	51.4	32¡«60	500	45	405	5.1	135¡«225
TSE-52B			600 800 1000	55 75 90	415 425 405	5.2 5.3 5.1	165¡«275 225¡«375 270¡«450
TSE-58A	56.7	32¡«56	400	45	510	4.6	135¡«225
TSE-65A	62	32¡«60	400 500	55 75	620 675	4.4 4.8	165¡«275 225¡«375
TSE-65B			600 800 1000	90 110 132	675 620 595	4.8 4.4 4.2	225¡«375 330¡«550 396¡«660
TSE-75A	71	32¡«60	400 500 500	90 110 132	1015 1005 1190	4.7 4.6 5.5	225¡«375 330¡«550 396¡«660
TSE-75B			600 800	132 160	990 900	4.6 4.2	396¡«660 480¡«800
TSE-85A	81	32¡«56	400	160	1800	5.7	480¡«800
TSE-85B			500 600	200 220	1800 1875	5.7 5.2	600¡«1000 660¡«1100
TSE-95A	93	32¡«56	400	250	2815	5.9	750¡«1250
TSE-95B			500 600 800	250 315 400	2250 2365 2250	4.7 5 4.7	750¡«1250 945¡«1575 1200¡«2000
TSE-135A	131	32¡«48	400	550	6190	4.6	1650¡«2750
TSE-52C TSE-52D	51.4	32¡«60	500 600 800 1000	75 90 110 132	675 675 620 594	8.5 8.5 7.8 7.5	225¡«375 270~450 330¡«550 400¡«660
TSE-65C TSE-65D	62.4	32¡«60	400 500 600 800 1000	110 132 160 200 250	1240 1190 1200 1125 1125	8.8 8.5 8 8 8	330¡«550 400¡«660 480¡«800 600¡«1000 750¡«1250
TSE-75C TSE-75D	71	32¡«60	400 500 600 800 1000	160 200 250 315 400	1800 1800 1875 1770 1800	8.3 8.3 8.7 8.2 8.3	480¡«800 600¡«1000 750¡«1250 945¡«1575 1200¡«2000
TSE-85C TSE-85D	81	32¡«56	400 500 600 800	220 280 350 450	2485 2520 2625 2530	7.9 8 8.3 8.1	660¡«1100 840¡«1400 1050¡«1750 1350¡«2250
TSE-95C TSE-95D	93	32¡«56	400 500 600	350 450 550	3940 4050 4125	8.3 8.5 8.7	1050¡«1750 1350¡«2250 1650¡«2750

Model number demonstrates,Exampel:TSE-52A/500-45-36
Co-rotating twin screw extruder series
Screw nominal diameter
Series A,normal series (n<600r/min,T/A3<6);
Series B,high speed series (n¡Ý600r/min,T/A3<6)
Series C,high torque series (n<600r/min,T/A3¡Ý8)
Series D,high speed and high toeque series (n¡Ý600r/min,T/A3¡Ý8)
500Max.Screw rotary speed(r/min);
45Mai motor power(kw);L/D

After saling Masterbatch extruder, if necessary, We will send one or two engineers to set up and commissioning of the Masterbatch extruder until it running in normal state. Druing the time your workers who will operate the Masterbatch extruder will be trained.